Looking for custom embroidery in Philadelphia? Top Banana USA offers professional embroidery for hats, beanies, polos, hoodies, and more. Whether you’re adding your company logo, creating branded merchandise, or outfitting your team, embroidered designs provide a durable, professional finish.
With a minimum order of just 6 garments, we make custom embroidery accessible for businesses, brands, and organizations of all sizes.
Custom embroidery is a durable, professional way to add logos, lettering, and designs to hats, polos, hoodies, jackets, and other apparel. At Top Banana USA in Philadelphia, we offer custom embroidery for businesses, clothing brands, teams, and organizations looking for a high-quality stitched finish.
With a minimum order of just 6 garments, embroidery is a great option for both small and larger orders.
Our embroidery process includes three key steps: artwork preparation and digitizing, embroidery production, and finishing and quality checks.
Every embroidery project starts with properly prepared artwork. We review your logo or design and convert it into a stitch-ready file through a process called digitizing. This tells the embroidery machine where to place each stitch. A one-time $30 digitizing fee applies to new designs.
Once your artwork is digitized and approved, your design is stitched directly onto your selected garments using professional embroidery equipment. Thread colors are selected to match your artwork as closely as possible, creating a textured, durable design that works well for logos, lettering, and branded apparel.
After embroidery is complete, each garment is inspected for stitch quality, placement, and overall appearance. Excess threads and backing materials are trimmed or finished as needed. The result is clean, professional embroidery designed to withstand regular wear and washing. Your finished order is then prepared for pickup or shipping.
We offer custom embroidery on hats, beanies, polos, hoodies, jackets, and other apparel. Whether you're creating branded merchandise, employee uniforms, or promotional clothing, embroidery provides a professional, long-lasting finish.
Our embroidery services have a 6-garment minimum, making them a great option for both small businesses and larger orders.
Embroidery Placement: Popular locations include left chest logos, hat fronts, sleeves, and other areas depending on the garment. Design size and placement may vary based on the material and artwork.
Bulk Order Flexibility: You can combine compatible garment styles and sizes within the same order. Larger quantities can also help reduce the cost per embroidered item.
Our typical custom embroidery turnaround time is approximately 10 business days after payment and artwork approval. Production times may vary depending on order size, design complexity, and our current workload.
For embroidery, your artwork must be converted into a special stitch-ready file through a process called digitizing. A one-time $30 digitizing fee applies to new designs.
Artwork Preparation: High-resolution logos or vector artwork are preferred. Our team can review your design and help determine whether adjustments are needed for embroidery.
Preparing Your Order: Send us your artwork, garment preferences, total quantity, size breakdown, and desired delivery date. We'll review everything and help you choose the best options for your project.
Custom embroidery works well on a variety of garments and accessories. Choosing the right fabric and design placement helps produce clean, professional results.
Hats & Caps: Great for embroidered logos, lettering, and branded merchandise. Design size depends on the hat style and available embroidery area.
Beanies: A popular option for embroidered logos and simple designs. Smaller lettering and fine details may need adjustments for the best results.
Polos & Workwear: Ideal for business logos, uniforms, and professional apparel.
Hoodies & Sweatshirts: Great for embroidered left chest designs, logos, and custom merchandise.
Jackets & Outerwear: Embroidery adds a durable, professional finish to many compatible jackets and outerwear styles.
Our minimum order for custom embroidery is 6 garments. This includes hats, beanies, polos, hoodies, and other compatible apparel.
For larger orders, we offer quantity-based pricing to help keep your cost per embroidered item affordable.
Custom embroidery pricing depends on the number of garments, design complexity, stitch count, and the apparel you select.
Our embroidery pricing includes quantity-based discounts, and a one-time $30 digitizing fee applies to new designs.
Send us your artwork and quantity for a personalized quote.
Our typical embroidery turnaround time is approximately 10 business days after payment and artwork approval.
Production times may vary depending on order size, design complexity, and our current workload. If you have an upcoming event or deadline, let us know before placing your order.
Yes! We offer custom embroidery on a variety of hats, caps, and beanies, including popular styles for businesses, clothing brands, and promotional merchandise.
For hats, the maximum embroidery height is typically around 2.5 inches, depending on the style. Smaller lettering and intricate details may need adjustments to ensure clean stitching.
Absolutely! We can review your logo or artwork and help prepare it for embroidery.
Embroidery requires a special stitch-ready file created through a process called digitizing. Vector artwork or high-resolution images are preferred, but we can review other file formats as well.
Some small details, gradients, and fine lettering may need to be simplified for the best embroidered result.
Yes! We accept customer-supplied garments for embroidery on a case-by-case basis.
Before bringing in your items, please send us the garment brand, style number, fabric composition, and quantity so we can confirm they’re suitable for embroidery.
A signed customer-supplied garment spoilage waiver is required before production.
At Top Banana USA, we offer a wide selection of wholesale apparel for custom embroidery in Philadelphia. Whether you're ordering embroidered hats for your business, polos for employee uniforms, or hoodies for your clothing brand, we can help you find the right garments for your project.
Hats & Beanies: Choose from a variety of baseball caps, dad hats, snapbacks, trucker hats, and knit beanies that are suitable for custom embroidery.
Polos & Workwear: We offer professional polos, button-down shirts, jackets, and workwear for embroidered business logos and employee uniforms.
Hoodies & Sweatshirts: Our catalog includes lightweight and heavyweight hoodies, crewneck sweatshirts, and fleece apparel from popular wholesale brands.
Wholesale Apparel Brands: We work with suppliers offering brands such as Gildan, Comfort Colors, Independent Trading Co., Bella + Canvas, and Next Level.
Need help choosing? Our team can recommend garment styles based on your embroidery design, budget, preferred fit, and order quantity.
At Top Banana USA, we offer flexible custom embroidery options for customers who want to supply their own garments. Whether you've already purchased hats, hoodies, jackets, or specialty apparel, we can review your items to determine if they're suitable for embroidery.
Customer-Supplied Apparel: We accept outside garments on a case-by-case basis. Before dropping off or shipping your items, please send us the brand, style number, fabric composition, and quantity for approval. A signed spoilage waiver is required before production.
Custom Hoodies & Sweatshirts: We also offer embroidery on pullover hoodies, zip-up hoodies, crewneck sweatshirts, and heavyweight fleece. Our team can help you select the right garment for your design, budget, and preferred fit.
Need help getting started? Contact us with your artwork and garment preferences, and we'll help you find the best option for your custom embroidery order.
When creating custom hats, choosing between embroidery and Direct-to-Film (DTF) transfers depends on your artwork, desired appearance, and hat style. At Top Banana USA in Philadelphia, we offer both methods on compatible hats, giving you options for everything from classic stitched logos to colorful, detailed designs.
Not sure which method is right for your custom hats? Send us your artwork, and we’ll help you choose between embroidery and DTF transfers based on your design and preferred hat style.
Custom hat embroidery stitches your design directly into the fabric, creating a textured, professional finish. It’s a popular choice for businesses, sports teams, clothing brands, and embroidered merchandise.
Hat Requirements: Embroidery works on many different hat styles, including caps with center seams. The maximum embroidery height is typically around 2.5 inches, depending on the hat and design. Very small lettering and intricate details may need to be simplified for clean stitching.
Minimum Order: 6 Hats
Direct-to-film (DTF) transfers allow detailed, full-color artwork to be applied to compatible hats using heat and pressure. It’s a great alternative when your design has too many small details or colors for traditional embroidery.
Hat Requirements: DTF printing is available on compatible 5-panel hats only. The front panel must be smooth and free of a center seam to allow proper heat transfer application.
Minimum Order: 1 Hat
Not sure which printing method is right for your project? Our Philadelphia print shop can help you choose based on your artwork, garment type, quantity, and budget.
Monday: 10:00 am – 6:00 pm
Tuesday: 10:00 am – 6:00 pm
Wednesday: 10:00 am – 6:00 pm
Thursday: 10:00 am – 6:00 pm
Friday: 10:00 am – 6:00 pm
Saturday – Sunday: CLOSED
